[SEL] OT. this all I need to hear
Ted Brookover
ignitors at sbcglobal.net
Tue Jan 11 22:27:23 PST 2005
xxxxx xxxxxxxxx has a patented "controlled cavitation" technology called
ShockWave Power.. Cavitation
is normally considered a "destructive force" that one needs to eliminate
from an industrial process.
However, cavitation can be applied in a controlled manner to mix or heat
fluids that are difficult to process
by conventional technologies. The ShockWave Power. technology was evaluated
as a method to improve
efficiency of black liquor oxidation, and to heat high solids content and
difficult to process black liquor
without scaling. In this study black liquor was subjected to controlled
cavitation by pumping it through a
mechanical device called the ShockWave PowerTM generator.
The ShockWave Power generator is designed to create microscopic cavitation
bubbles by spinning a disc
containing numerous cavities in a tightly enclosed area. As the microscopic
bubbles implode, shock waves
are released. This action converts mechanical energy into heat that is
directly absorbed by the liquid.
Additionally, controlled cavitation produces efficient micromixing, for
two-phase fluids. The cavitational
forces created are capable of breaking down large gas bubbles into
microscopic bubbles as well as breaking
down the Van der Waals attraction between liquid molecules. Consequently,
the surface area available for
gas-liquid mixing is dramatically increased and therefore enhances mass
transfer.
Economics derived from this study indicate there are numerous opportunities
for using controlled cavitation
in kraft pulp mills. Such applications include:
1. An alternative to low odor conversion of the recovery boiler
. Allows mills with direct contact evaporators to meet TRS limits
. Eliminates the expense of a low odor boiler conversion
2. Extended black liquor oxidation to increase recovery boiler capacity
. Reduces the gross heating value of the organic matter in kraft black
liquor
. A low capital cost method of incrementally increasing black liquor
processing
capacity and/or pulp production
3. Increased production efficiencies due to preheating and deactivation of
concentrated black
liquor
. For high solids content (high viscosity) black liquors, the rate of heat
transfer is not
limited by a film heat transfer coefficient that decreases as viscosity
increases.
. For black liquors with a propensity to deposit scale on heat transfer
surfaces, it
means no heat transfer scaling problems because there are no heat transfer
surfaces
to scale.
Therefore, controlled cavitation can be characterized as a "breakthrough
technology" with the potential to
achieve quantum improvements in certain pulp and paper operations.
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